Many bobblehead lovers are curious as to how custom bobble heads is generated and why it usually takes weeks to create one. With a high level, you can find four steps involving in building a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the two preparation work and final shipping. Just before getting into details of each step, it can be worth mentioning that this process described is made for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This method needs a mastery of hand sculpting skills. It will always be performed by skillful artists, who normally have numerous years of experience doing hand sculpting depending on provided photos or reference objects. It could take 4 to 5 hours to get a very experienced artist to sculpt a 7-inch bobblehead, while for any less experienced artist it may take over a day or two. As soon as the initial sculpting is completed, the individual will have the opportunity to check its photos. Making changes is relatively simple and quick at this point. On the other hand, it will be more expensive to request a change at the later stage as the whole sculpture should be rebuilt. Therefore, a consumer should consider the initial sculpture carefully when the bobblehead maker is seeking comments. If you are unsure, you ought to demand more photos or ask for clarification. By doing that, you may spend more time upfront, but you will also minimize your opportunity of needing to achieve the bobblehead reworked later and having to pay for more. Also, the customer should be aware that the custom bobblehead doll is created based on submitted photos rather than a live person. Therefore, the expectation should be set properly with regards to the resemblance and facial expression of your final bobblehead doll.
2. Molding (7-10 working days)
Molding is the process through which the first sculpture from the previous process will be utilized for a base to build the profile and curvatures of a bobblehead’s body and head. First, a semi-liquid silicone gel is going to be put on the surface of the initial sculpture. A soft silicone coating which will take the shape in the sports bobbleheads will be formed when the gel dries. Then, a plaster coating will probably be applied on the surface of your silicone coating. The plaster coating will end up a hardened cast following the drying process. Subsequently, the first sculpture will probably be taken out of the silicone coating. Right after the preparation jobs are done, melted resin will likely be injected in the emptied silicone coating to produce the bobblehead. Because the silicone coating is soft, the plaster cast wrapping the silicone coat will act to maintain the resin in the desired shape before it really is solidified. Once the resin becomes solid, it will be taken off by opening the plaster and peeling off the silicone coating. At this point, a raw bobblehead doll has been created.
3. Polishing (someone to three working days)
A raw bobblehead is not ready to be painted. It offers grease on its surface which needs to be removed, and rough surfaces that must be ground smooth. Neglecting the polishing process can lead to poor painting down the road. Polishing a bobblehead doll also takes a decent degree of craftsmanship. Because its shape and curvature will vary in one to another one, this technique still cannot be standardized and automated. In addition to eliminating the grease and smoothing the outer lining, refining the raw bobblehead details manually can be necessary. Due to tolerances stemming in the molding process, deviation from your initial sculpting is unavoidable. The sculpting artist often needs to fine-tune the raw bobblehead once the initial polishing, and also this process may need to be reiterated. If it is determined the defects should not be fixed, the complete raw bobblehead has to be scrapped.
4. Painting (one to three working days)
Painting is just not as basic as it seems to be. The initial step is always to blend base colors to make colors the consumers desire. The quality of the blended colors is crucial, as it features a large influence on the aesthetic part of the bobblehead. Also, because every bobblehead may have its unique colors, simply making the preferred colors with high quality for wedding cake toppers can be quite time-consuming. Secondly, painting is done by using the painting brush manually, due to the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to generate different patterns on his or her clothing. In these cases, the painting artists will be asked to alternate different painting brushes on those tiny areas, and that is a demanding task. Once paints are applied to a bobblehead doll for both its head and the entire body, it could be assembled using a spring with glue on ends. Obviously, using the spring is the reason why the bobblehead doll bobble.
Hopefully, right now, whoever finishes reading the aforementioned has had a greater knowledge of the standard technique of building a custom bobblehead doll. Having a better comprehension of this process, a consumer can better plan their next purchase of a custom bobblehead doll.